DESIGN OF A NEW INDUSTRY 4.0 PRODUCTION LINE, WITH EMPHASIS ON HUMAN LABOR AND ROBOTIC SYSTEMS, BASED ON INDICATORS OF THE DIGITAL TWIN SIMULATION METHOD

Abstract

This paper presents the modeling and analysis of a new production line in the context of Industry 4.0, integrating technologies such as digital twins, collaborative robots (COBOTs), and command and supervision systems. Two scenarios are compared: a traditional production line, operated exclusively by humans, and an automated line, with human-robot interaction. The research used the Plant Simulation software to model and simulate these scenarios, evaluating indicators such as productivity, costs, operator fatigue and safety. The results showed a significant increase in productivity, improved working conditions and greater sustainability. The social and economic impacts were also discussed, with an emphasis on the need to reskill the workforce and promote safer and more ergonomic work environments.